Aluminum Manufacturing Department Work Process

Step I
PLANNING
Planning the work to be done

The first task is to plan the work to be done, which means to plan what needs to be done by taking the information of the raw materials available on the store and identifying the raw materials needed to start the work accordingly.

Step II
Row Material
Requesting Raw material

After knowing the type of raw material in the store and the types of raw material needed to start the work are identified in detail, the production Supervisor fills the requisition form and gives the record to the production clerk. Next, the Product head will review and approve the requested materials from the store. We use two main documents in this work process which are the store requisition form and raw material transfer Voucher.

Step III
Stamp
Stamp

the company's logo or label will be stamped on the raw material from the store, which will confirm that the product belongs to the company. The logo of the company is only printed on the raw material of the pot, it is not printed on the raw material of the lid.

Step IV
Pressing
Pressing

After the raw material is stamped, it is oiled, then each type of pot has its own die, and the raw material is pressed to take the shape of the desired pot. This part of the work is done side by side with a lid and a pot. Which means both pot and lid production can work at the same time? But The size of the lid press is not equal to the pot, that is, it should not be dented.

Step V
Trimming and Rolling
Trimming and Rolling

The next process is called trimming and rolling, which is the process of trimming the edge of the pan. Rolling also makes the pan more ascetic appearance. The part which is cut from the edge of the pot during trimming is known as chips. This will be re-melted and recycled. the chips out from the manufacturing department to the ware house by RMRV (raw material return voucher) from the manufacturing unit to the ware house is re-melted and can be a making handle.

Step VI
Pot Polishing and Sanding
Pot Polishing and Sanding

Next, the process will be to clean the oil from the pan. This means that we have used oil in the first process, during pressing, the oil on the pot pan must be cleaned before proceeding to the next process. Therefore in this stage the process of cleaning the pot can take place during cleaning the oil from the pot we used (ሰጋቱራ). Sanding: It is known that this part of the work is the main work. Cleaning both pot and lid is done in this process or stage, and used sand paper and sacks (ጆንያ) to do this. The pot will be shiny and beautiful.

Step VII
Filtering, Handle, Sticker and Plastic packaging
Filtering, Handle, Sticker and Plastic packaging ​

The sanded pots and lids are inspected. If there is a quality problem, it will not be passed to the next work process. If the quality is problematic, it is called a scrap, which is crushed and recycled. The scrap in the manufacturing department gathering in one placed and return to the ware house by RMRV. Handle: This part of the work is where the handle for the pot and the lid is prepared, and the handles are dimensioned and may be made according to their dimensions. This work process has its own processes, which are known as cutting, bending, crushing, shaping, piercing, separating. Sticker and Plastic packaging: In this work process, after sanding, stickering is done, the main purpose of which is to let anyone know the size or size of the pot just by looking at it. Stickering works only for pots. It does not stick to the lid , then it does the job of embedding the pot and the lid in to the lastic

Step VIII
Riveting
Riveting

This part of the job involves connecting the pot to the handle and the lid to the handle. To do this, we use rivets.

Step IX
Screening and carton packing work
Screening and carton packing work

In this work process, before packing the produced pots and lids, work is done to identify the product with quality problem and the quality product. Next, the work of organizing the manufactured products, that is, if we is packing a 7set pot, collects the existing pots and completes them.

Step X
Transferring the finished product to the ware house
Transferring the finished product to the ware house

This work unit is where the finished products are packaged and the packaged products are transferred from the production unit to the store via (fptv).

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